Astralpool Gas Heater Seal & Bypass Kits - HiNRG 175 250 400
Astralpool Gas Heater Seal & Bypass Kits - HiNRG 175 250 400 - is temporarily out of stock and will ship as soon as it's available.
Don't Guess - Ask Us!
Don't Guess - Ask Us!
Not sure if it’s the right part? Send us a message and a photo of what you’re replacing, or what you need, and we’ll help make sure you get the right part the first time.
Delivery and Shipping Info*
Delivery and Shipping Info*
Free Shipping over $99 for most products. Choose Express Post for fastest shipping!
Astralpool Gas Heater Seal & Bypass Kits - HiNRG 175 250 400
Astralpool Gas Heater Seal & Bypass Kits - HiNRG 175 250 400 - is temporarily out of stock and will ship as soon as it's available.
Astralpool Gas Heater Seal & Bypass Kits - HiNRG 175 250 400
Bypass & Barrel Union Seal & Oring service kit. Fixes common leaks on Hurlcon and Astralpool gas heaters. Suits all HiNRG & some Jacuzzi Gas Heaters for Hurlcon and Astralpool heaters. Genuine OEM parts.
- Physically Stocked, unlike most "drop-shipping" websites.
- Shipped from VIC, NSW, WA, QLD
- Shipped Fast from NSW, VIC, QLD.
- Can be picked up from our Factory & Showroom at 10 Industry Blvd, Carrum Downs, Vic
We don't sell the bypass o-ring alone, as we purchase them as kits. From over 20 years experience (at the manufacturer), when the bypass oring is in need of replacement, the entire assembly needs to be replaced. The spring, disc, and spindle will not be functioning properly.
These parts fit the following Hurlcon and Astralpool gas pool heaters:
- HiNRG 175, HiNRG 250, HiNRG 400
The Bypass & Seal Kit Comes with:
- 4. - 1x Plunger for Bypass Assembly
- 5. - 1x O-ring for Bypass Assembly
- 6. - 1x Disc for Bypass Assembly
- 2x Split Pins
The Complete HiNRG Seal Kit Comes with:
- 4. - 1x Plunger for Bypass Assembly
- 5. - 1x O-ring for Bypass Assembly
- 6. - 1x Disc for Bypass Assembly
- 9. - 2x O-rings for Barrel Union
- 2x Split Pins
76025, 70007, 76026, 75109, 70003,71922,76025, 70007, 76026, 71922, 76030, 70002
Manufacturer Catalogues, Diagrams & Part Numbers
Need exploded views, spare part numbers, product numbers, diagrams, or more product information? See the manufacturer catalogues: Astralpool Catalogue 2026 | Zodiac Catalogue 2026
In plumbing, named sizes are not the actual measurements. A pipe called “50mm” or “2"” does not measure 50 mm across. Instead, it follows nominal sizing, an internationally-standardised naming system.
Use the Outside Diameter (OD) to check your pipe against fittings. Below is a quick reference for common spa & pool pipe sizes:
| Imperial Name | Metric Name | Pipe Diameter (OD) |
|---|---|---|
| 1/2" | 15mm | ~21.2–21.5 mm |
| 3/4" | 20mm | ~26.6–26.9 mm |
| 1" | 25 mm | ~33.4–33.7 mm |
| 1.5" | 40 mm | ~48.1–48.4 mm |
| 2" | 50 mm | ~60.2–60.8 mm |
| 2.5" | 65 mm | ~75.2–75.5 mm |
These are nominal sizes and are designed to fit matching fittings — not to measure exactly what their name suggests. These are based on PVC Pressure Pipe AS/NZ 1477 Dimensions1.
- º Internal diameters vary slightly by manufacturer and class.
- 1 Not all pool/spa fittings match these dimensions exactly. Some do not follow Australian or international standards. Chinese spas may use proprietary fittings.
Understanding Plumbing Sizes & Nominal Measurements
Plumbing sizes can be confusing. PVC and many other pipe systems use nominal sizes—the size is a name, not the exact measured dimension. This convention is used across most pool and spa systems so that pipes and fittings remain compatible.
Why pipe sizes don’t match the measurements
The Nominal Pipe Size (NPS) system standardises pipe dimensions so that pipes, fittings, valves, and accessories interoperate. Plumbers work with these nominal names every day, but DIYers can be tripped up if they try to match by a tape-measure alone.
How to Measure Pipe Correctly
-
Pipe size is identified by:
- The pipe’s Outside Diameter (OD).
- The fitting’s Inside Diameter (ID) (socket opening).
- Pipe Class / Schedule (e.g., Class 9, 12, 18 or Sch 40) relates to wall thickness and therefore the Internal Diameter (ID) and pressure rating.
- The outside diameter of a fitting is not useful (wall thickness varies by manufacturer).
Hose & Tube Dimensions
Common flexible hose sizes used in pool/spa systems (approximate IDs).
| Imperial Name | Metric Name | Inside Diameter (ID) |
|---|---|---|
| 3/8" | 9–10 mm | ~9 mm |
| 3/4" | 19 mm | ~19 mm |
BSP – British Standard Pipe Thread Sizes
BSP thread names are also nominal. The thread OD will not equal the nominal name.
| BSP Thread Size Naming | Outside Diameter (mm / inch) | TPI |
|---|---|---|
| 1/16" BSP | 7.7 mm / 0.304" | 28 |
| 1/8" BSP | 9.7 mm / 0.383" | 28 |
| 1/4" BSP | 13.16 mm / 0.518" | 19 |
| 3/8" BSP | 16.66 mm / 0.656" | 19 |
| 1/2" BSP / 15 mm | 20.99 mm / 0.825" | 14 |
| 5/8" BSP | 22.99 mm / 0.902" | 14 |
| 3/4" BSP / 20 mm | 26.44 mm / 1.041" | 14 |
| 7/8" BSP | 30.20 mm / 1.189" | 14 |
| 1" BSP / 25 mm | 33.25 mm / 1.309" | 11 |
| 1-1/4" BSP | 41.91 mm / 1.650" | 11 |
| 1-1/2" BSP / 40 mm | 47.80 mm / 1.882" | 11 |
| 2" BSP / 50 mm | 59.61 mm / 2.347" | 11 |
| 2-1/4" BSP | 65.71 mm / 2.587" | 11 |
| 2-1/2" BSP | 75.18 mm / 2.960" | 11 |
| 3" BSP | 87.88 mm / 3.460" | 11 |
| 4" BSP | 113.03 mm / 4.450" | 11 |
| 5" BSP | 138.43 mm / 5.450" | 11 |
| 6" BSP | 163.83 mm / 6.450" | 11 |
Payment & Security
We accept: Visa, Mastercard, Amex, Apple Pay, Google Pay, ShopPay, Paypal, Zip, Afterpay
Your payment information is processed securely. We do not store credit card details nor have access to your credit card information.
BypassKit w/ Pins - no Spring