Universal Pool & Spa Flow Switch - Heat Pumps, Chlorinators, Dosing Systems, etc - 3/4"
Universal Pool & Spa Flow Switch - Heat Pumps, Chlorinators, Dosing Systems, etc - 3/4" is temporarily out of stock and will ship as soon as it's available.
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Universal Pool & Spa Flow Switch - Heat Pumps, Chlorinators, Dosing Systems, etc - 3/4" is temporarily out of stock and will ship as soon as it's available.
Universal Pool & Spa Flow Switch - Heat Pumps, Chlorinators, Dosing Systems, etc - 3/4"
Pool and spa water flow switch with a 3/4" thread (approx 25mm), used as the original equipment flow switch by most heat pump manufacturers. Also fitted to chlorinator cell housings, acid and chlorine dosing systems, and other pool and spa equipment. Normally Open, closes on flow.
- Physically Stocked, unlike most "drop-shipping" websites.
- Shipped from VIC, NSW, WA, QLD
Fault codes this part usually fixes
A failed flow switch is the most common cause of a flow fault on a heat pump that is otherwise plumbed and running correctly. Depending on the brand and controller, the same fault is displayed as:
- E3 / E03 / EE3 / ER3 / ERR 3 / ERR03 / Err 03 / Error 3 / Error 03 — water flow fault, the near-universal code across imported heat pumps
- E6 / E06 — used by some Madimack manuals for insufficient flow or excessive temperature differential
- "Low Flow", "No Flow", "Water Flow Fault", "Check Flow" — text-display controllers
Typical symptoms: the heater starts then shuts down after a minute or two, the unit will not start even though the filtration pump is running, heating cuts in and out, or the fault clears when you press on the paddle by hand. On a dosing system, the usual sign is that the pump will not dose at all even with the filtration running. More detail on our Error 3 for Pool & Spa Heat Pumps page.
Before replacing the switch, rule out a dirty filter, a closed or incorrectly set valve, a failing filtration pump, air in the line, or a bypass opened too far. A flow switch that tests fine on the bench will still fault if the flow is not there.
Used in
Aquark, AquaSolis, Aquatight, AstralPool, Australian Energy Systems (AES), CHR Heat Pumps, Chilli, Danfoss, Davey, Emaux, EvoHeat, Eziheat, Fairland, Fluidra, Garden PAC, Genesis, Grannus, Guardian, Hayward, HeatSeeker, Henden, Hurlcon, Hydro-Pro, Madimack, Midea, NCS, Neptune, Nova, Oasis, Pentair, PHNIX, Pool Set, Profacture, Raypak, Reltech, Rheem, SensaHeat, SpaNet, SpaPro, Sunlover, Sunrain, Swimmax, Theralux, Thermia, TiLab, Toyesi, Waterco, WWDG, Zealux, Zodiac, and many others.
Commonly seen on these model families: Hayward HeatPro (HP50A, HP50HA, HP65A, HP50A1, HP70A1, HP50AEE, HP70AEE), Hayward Trevinium HP55TR / HP75TR, Hayward HP31005T; Pentair UltraTemp HX, HXi, VX and VXi; Zodiac Z550iQ and ZS500; Madimack Elite V3 / V4, InverEco, Eco, InverTITAN, GT and GT Freedom; EvoHeat DHP, Fusion, Force, CS and Inver; Eziheat Infinity, Serenity and Aquamini; Aquark Mr. Perfect; Aquatight; AstralPool and Viron Eco heat pumps; Sunlover, Waterco and Davey heat pumps; and the many rebadged imported units built on the same platform.
Also used in dosing and sanitising equipment
On a dosing system the paddle switch acts as the flow interlock — it confirms water is actually circulating before the peristaltic pump is allowed to inject acid or chlorine. A failed switch stops dosing entirely, which is the safe failure mode but leaves your water drifting. Commonly fitted to:
- Profacture pHMate, pHMate Series 2, TuffChem and TuffChem TP100 dosing systems (Australian made)
- Pool Controls dosing systems, including those found in Endless® spas
- Davey / Henden Nipper chlorinator cell housings
- A wide range of other pool & spa equipment using a 3/4" threaded paddle switch
Specifications
- Type: Paddle / blade operated water flow switch
- Electrical action: Normally Open (NO) — contacts close when flow moves the paddle
- Wiring: Two-wire, unpolarised dry contact
- Switching voltage: 3V, 6V, 12V, 24V, 36V — rated range 3–100V
- Maximum current: 0.5A
- Minimum flow to actuate: 1 L/min
- Operating temperature: -10°C to 100°C
- Body material: Glass-filled nylon and POM (acetal)
- Thread: 3/4" BSP — at this size BSP and NPT are effectively interchangeable in moulded plastic fittings
- Measured thread diameter: approximately 25 mm across. Nominal spec is 26.4 mm, but moulded plastic threads read slightly under — this is normal and does not affect fitment
- Thread pitch: 14 TPI
- Mounting: Inline, direction-sensitive
Part numbers & cross references
Replaces the following manufacturer, distributor and OEM references where the thread, paddle length and electrical operation match:
| Brand | Part number | Fits / notes |
|---|---|---|
| AES / Australian Energy Systems | 040060600000 | Sold as the AES universal water flow switch; also retailed as an Astral heater water pressure switch |
| AstralPool | 20000-360005, 83000068 | Astral and Viron Eco heat pump range |
| Davey | 16102-3SP, earlier 16102-2SP | Paddle switch for Nipper chlorinator cell housings |
| EvoHeat | SP-E83000012 | DHP, Fusion, Force, CS and Inver series |
| Fairland | 040060600000, 040060620000 | Inverter heat pump range |
| Garden PAC | GHD-151-1215, JR-B688 | All |
| Hayward | HPX20000-360005, HPX20000360005, HPX517000-86201 | HeatPro HP50A, HP50HA, HP65A, HP50A1, HP70A1, HP50AEE, HP70AEE; Trevinium HP55TR / HP75TR; HP31005T. Listed by some suppliers as a "water pressure switch" |
| Madimack | SP11006, MKL-151-91018 | Elite V3 / V4, InverEco, Eco, GT series |
| Raypak | 018146F | All |
| SensaPool / SensaHeat | SP-HPFLOW | All |
| SpaNet | SN-HP-FLOW-SV | Spa heat pump flow switch |
| Zealux | 604766, JR-B688 | All |
| Zodiac / Fluidra | B0052400A | Z550iQ, ZS500 |
| Factory / OEM | JR-B688, B688 | Base OEM designation, appears under multiple rebadges |
Important: Manufacturers may use different plugs, wire lengths, paddle lengths or body revisions within the same equipment family. Compare against the original before ordering. As this is a two-wire unpolarised switch, the original plug can generally be transferred across.
Also searched as: 20000360005, 20000 360005, 2000-36005, JR B688, B688.
Notes
- Signal switch only — 0.5A maximum. This is a low-current control input to the heat pump or dosing controller board. It must never be wired to switch a pump, contactor, heating element or any other load directly. Doing so will weld or destroy the contacts immediately and is not covered by warranty.
- Universal style: each manufacturer uses different plugs, so you may need to cut and join the two wires. Polarity does not matter.
- The blue plastic shown in photos is only a thread protector and is not used in installation.
- Ensure correct orientation and water flow direction so the paddle engages properly.
- Most failures are caused by poor water balance, too much water flow, or bromine. The nylon and acetal body is chemically resistant to normal chlorinated pool water, but bromine and badly unbalanced water will attack it over time.
- Ensure heat pump water flow is restricted as per manufacturer's specs using a bypass valve setup like this.
- Test with a multimeter: Normally Open — should close when the paddle is engaged.
- Must be installed by a qualified person.
Warranty: 12 months. Excludes failures caused by excessive water flow or corrosive water.
Not sure if it's the right part? Send us a photo of what you're replacing and we'll confirm it before you order.
In plumbing, named sizes are not the actual measurements. A pipe called “50mm” or “2"” does not measure 50 mm across. Instead, it follows nominal sizing, an internationally-standardised naming system.
Use the Outside Diameter (OD) to check your pipe against fittings. Below is a quick reference for common spa & pool pipe sizes:
| Imperial Name | Metric Name | Pipe Diameter (OD) |
|---|---|---|
| 1/2" | 15mm | ~21.2–21.5 mm |
| 3/4" | 20mm | ~26.6–26.9 mm |
| 1" | 25 mm | ~33.4–33.7 mm |
| 1.5" | 40 mm | ~48.1–48.4 mm |
| 2" | 50 mm | ~60.2–60.8 mm |
| 2.5" | 65 mm | ~75.2–75.5 mm |
These are nominal sizes and are designed to fit matching fittings — not to measure exactly what their name suggests. These are based on PVC Pressure Pipe AS/NZ 1477 Dimensions1.
- º Internal diameters vary slightly by manufacturer and class.
- 1 Not all pool/spa fittings match these dimensions exactly. Some do not follow Australian or international standards. Chinese spas may use proprietary fittings.
Understanding Plumbing Sizes & Nominal Measurements
Plumbing sizes can be confusing. PVC and many other pipe systems use nominal sizes—the size is a name, not the exact measured dimension. This convention is used across most pool and spa systems so that pipes and fittings remain compatible.
Why pipe sizes don’t match the measurements
The Nominal Pipe Size (NPS) system standardises pipe dimensions so that pipes, fittings, valves, and accessories interoperate. Plumbers work with these nominal names every day, but DIYers can be tripped up if they try to match by a tape-measure alone.
How to Measure Pipe Correctly
-
Pipe size is identified by:
- The pipe’s Outside Diameter (OD).
- The fitting’s Inside Diameter (ID) (socket opening).
- Pipe Class / Schedule (e.g., Class 9, 12, 18 or Sch 40) relates to wall thickness and therefore the Internal Diameter (ID) and pressure rating.
- The outside diameter of a fitting is not useful (wall thickness varies by manufacturer).
Hose & Tube Dimensions
Common flexible hose sizes used in pool/spa systems (approximate IDs).
| Imperial Name | Metric Name | Inside Diameter (ID) |
|---|---|---|
| 3/8" | 9–10 mm | ~9 mm |
| 3/4" | 19 mm | ~19 mm |
BSP – British Standard Pipe Thread Sizes
BSP thread names are also nominal. The thread OD will not equal the nominal name.
| BSP Thread Size Naming | Outside Diameter (mm / inch) | TPI |
|---|---|---|
| 1/16" BSP | 7.7 mm / 0.304" | 28 |
| 1/8" BSP | 9.7 mm / 0.383" | 28 |
| 1/4" BSP | 13.16 mm / 0.518" | 19 |
| 3/8" BSP | 16.66 mm / 0.656" | 19 |
| 1/2" BSP / 15 mm | 20.99 mm / 0.825" | 14 |
| 5/8" BSP | 22.99 mm / 0.902" | 14 |
| 3/4" BSP / 20 mm | 26.44 mm / 1.041" | 14 |
| 7/8" BSP | 30.20 mm / 1.189" | 14 |
| 1" BSP / 25 mm | 33.25 mm / 1.309" | 11 |
| 1-1/4" BSP | 41.91 mm / 1.650" | 11 |
| 1-1/2" BSP / 40 mm | 47.80 mm / 1.882" | 11 |
| 2" BSP / 50 mm | 59.61 mm / 2.347" | 11 |
| 2-1/4" BSP | 65.71 mm / 2.587" | 11 |
| 2-1/2" BSP | 75.18 mm / 2.960" | 11 |
| 3" BSP | 87.88 mm / 3.460" | 11 |
| 4" BSP | 113.03 mm / 4.450" | 11 |
| 5" BSP | 138.43 mm / 5.450" | 11 |
| 6" BSP | 163.83 mm / 6.450" | 11 |
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