Spa Power 500 SP500 Controller Only - Upgrade from 54500 54500A
Spa Power 500 SP500 Controller Only - Upgrade from 54500 54500A - is backordered and will ship as soon as it is back in stock.
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Spa Power 500 SP500 Controller Only - Upgrade from 54500 54500A - is backordered and will ship as soon as it is back in stock.
SP500, 54500, 54500A controler with heater. This controller complete with latest MKII PCB, 1.5kW or 2.0kW heater, complete casing, and 40mm unions.
Versions:
- 1.5kW uses standard 10A 3-pin plug (or can be hard-wired)
- 2.0kW uses 15A 3-pin plug with larger Earth pin (or can be hard-wired)
Information:
- 1 Year Warranty. Excludes damage from improper installation or corrosive water.
- Manual
Other SP500 / 54500 Parts:
- Heater Element: 1.5kw / 2.0kW
- PCB Upgrade / MK2 PCB Standalone
- Body O-ring
- Locking Ring
- Union O-rings
- Barrel Unions
- Touchpad: Oval / Rectangular
- Controller Unit - Complete (no touchpad)
- Complete Control System
- Optical Sensor: Type 1 / Type 2 (9.22mm OD) / Type 3 (11mm OD)
- Element Carrier (500A only)
In plumbing, named sizes are not the actual measurements. A pipe called “50mm” or “2"” does not measure 50 mm across. Instead, it follows nominal sizing, an internationally-standardised naming system.
Use the Outside Diameter (OD) to check your pipe against fittings. Below is a quick reference for common spa & pool pipe sizes:
| Imperial Name | Metric Name | Pipe Diameter (OD) |
|---|---|---|
| 1" | 25 mm | ~33.4–33.7 mm |
| 1.5" | 40 mm | ~48.1–48.4 mm |
| 2" | 50 mm | ~60.2–60.5 mm |
| 2.5" | 65 mm | ~75.2–75.5 mm |
These are nominal sizes and are designed to fit matching fittings — not to measure exactly what their name suggests.
Understanding Plumbing Sizes & Nominal Measurements
Plumbing sizes can be confusing. PVC and many other pipe systems use nominal sizes—the size is a name, not the exact measured dimension. This convention is used across most pool and spa systems so that pipes and fittings remain compatible.
Why pipe sizes don’t match the measurements
The Nominal Pipe Size (NPS) system standardises pipe dimensions so that pipes, fittings, valves, and accessories interoperate. Plumbers work with these nominal names every day, but DIYers can be tripped up if they try to match by a tape-measure alone.
How to Measure Pipe Correctly
-
Pipe size is identified by:
- The pipe’s Outside Diameter (OD).
- The fitting’s Inside Diameter (ID) (socket opening).
- Pipe Class / Schedule (e.g., Class 9, 12, 18 or Sch 40) relates to wall thickness and therefore the Internal Diameter (ID) and pressure rating.
- The outside diameter of a fitting is not useful (wall thickness varies by manufacturer).
PVC Pressure Pipe AS/NZ 1477 Dimensions1:
Common nominal sizes with typical outside diameters and indicative inside diameters by class.
| Imperial Name | Metric Name | Outside Diameter (OD) | Class 9 IDº | Class 12 IDº | Class 18 IDº |
|---|---|---|---|---|---|
| 1/2" | 15 mm | ~21.2–21.5 mm | 18.3 mm | 17.8 mm | |
| 3/4" | 20 mm | ~26.6–26.9 mm | 23.7 mm | 22.4 mm | |
| 1" | 25 mm | ~33.4–33.7 mm | 30.5 mm | 29.8 mm | 28.1 mm |
| 32 mm | ~42.1–42.4 mm | 38.5 mm | 37.5 mm | 35.4 mm | |
| 1.5" | 40 mm | ~48.1–48.4 mm | 45.2 mm | 44.1 mm | 42.8 mm |
| 2" | 50 mm | ~60.2–60.5 mm | 55.2 mm | 53.7 mm | 50.5 mm |
| 65 mm | ~75.2–75.5 mm | 68.9 mm | 67.0 mm | 63.2 mm | |
| 2.5" | ~73 mm |
- º Internal diameters vary slightly by manufacturer and class.
- 1 Not all pool/spa fittings match these dimensions exactly. Some do not follow Australian or international standards. Chinese spas may use proprietary fittings.
Hose & Tube Dimensions
Common flexible hose sizes used in pool/spa systems (approximate IDs).
| Imperial Name | Metric Name | Inside Diameter (ID) |
|---|---|---|
| 3/8" | 9–10 mm | ~9 mm |
| 3/4" | 19 mm | ~19 mm |
BSP – British Standard Pipe Thread Sizes
BSP thread names are also nominal. The thread OD will not equal the nominal name.
| BSP Thread Size Naming | Outside Diameter (mm / inch) | TPI |
|---|---|---|
| 1/16" BSP | 7.7 mm / 0.304" | 28 |
| 1/8" BSP | 9.7 mm / 0.383" | 28 |
| 1/4" BSP | 13.16 mm / 0.518" | 19 |
| 3/8" BSP | 16.66 mm / 0.656" | 19 |
| 1/2" BSP / 15 mm | 20.99 mm / 0.825" | 14 |
| 5/8" BSP | 22.99 mm / 0.902" | 14 |
| 3/4" BSP / 20 mm | 26.44 mm / 1.041" | 14 |
| 7/8" BSP | 30.20 mm / 1.189" | 14 |
| 1" BSP / 25 mm | 33.25 mm / 1.309" | 11 |
| 1-1/4" BSP | 41.91 mm / 1.650" | 11 |
| 1-1/2" BSP / 40 mm | 47.80 mm / 1.882" | 11 |
| 2" BSP / 50 mm | 59.61 mm / 2.347" | 11 |
| 2-1/4" BSP | 65.71 mm / 2.587" | 11 |
| 2-1/2" BSP | 75.18 mm / 2.960" | 11 |
| 3" BSP | 87.88 mm / 3.460" | 11 |
| 4" BSP | 113.03 mm / 4.450" | 11 |
| 5" BSP | 138.43 mm / 5.450" | 11 |
| 6" BSP | 163.83 mm / 6.450" | 11 |
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